What Is An AlNiCo Magnet & What Is It Utilized For?

Alnico magnets
Alnico magnets

What Is An Alnico Magnet and What Is It Utilized For?

Alnico was the best permanent magnet readily available till rare earth magnets were developed. Find out more about these magnets, exactly how they’re made, and what they’re utilized for right here.

Prior to the development of rare earth magnets, AlNiCo magnets ruled the magnet world.

Although they were eclipsed and largely replaced by more powerful rare earth magnets, AlNiCo magnets are still commonly used in specific jobs in various industries, such as high-temperature processing equipment and sensor manufacturing, among others.

What Is Alnico?

Alnico is a combination of Al (aluminum), Ni (nickel) and Co (cobalt).

Excellent temperature level stability, high recurring induction,and relatively high energy.

This development and introduction of Alnico means that permanent magnets can be used to replace expensive electromagnets in basic equipment such as motors and generators.

Alnico magnets are permanent magnets that are mostly constructed from aluminium, nickel and cobalt.

Exactly How Is Alnico Made?

Alnico magnets are manufactured by casting or sintering process.

  • The manufacturing method of cast magnets is to pour molten metal alloy into a mold, and then further process it through various thermal cycles. The final product is a magnet with a dark gray appearance and a rough surface, but the machined magnet surface has a shiny appearance.
  • Sintered magnets are produced by condensing fine alnico powder in a press, and afterwards sintering the compacted powder into a strong magnet.
Alnico magnets

Where Are Alnico Magnets Utilized?

Although eclipsed by rare earth magnets and largely replaced by rare earth magnets, Alnico still outperforms its successors under certain circumstances, so it is still used in many applications that require high operating temperatures.

Alnico magnets are most generally used in the following:

  • Electric motors
  • Sensors
  • Microphones
  • Bearings
  • Aerospace applications
  • And extra!

Strength of AlNiCo Magnet

Alnico has high magnetic strength and low resistance to demagnetization and remagnetization.

Before the development of rare earth magnets, alnico magnets were the strongest kind of magnet offered.

Today, alnico magnets have been greatly replaced by stronger rare earth magnets, such as neodymium.

Compare AlNiCo and Ferrite

  • Alnico magnets are generally stronger than ordinary ferrite (ceramic) magnets
  • Alnico magnets are conductive, unlike ceramic/ferrite magnets
  • Generate strong magnetic field
  • They are less breakable than a lot of rare earth magnets
  • Alnico magnets can work at the highest temperature of any magnetic material and maintain their magnetic properties even in hot conditions

Advantages and disadvantages of Alnico magnets

Outstanding temperature stability up to 1,000FEasier to demagnetize than other magnetic materials
High Residual SensingRelatively expensive because they contain nickel and cobalt
No corrosionCast AlNiCo magnets usually have casting pores and voids, which may affect the appearance and magnetic flux
Cast AlNiCo magnets can be made into relatively complex shapes

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