Magnetic Wheel Design
Determining the torque and speed requirements of the transmission system is key to selecting a magnetic wheel. Design and material selection must meet user requirements, including maximum torque design value and speed range.
Load Torque Design
F = Force (N)
W_workpiece = Workpiece Weight (kg)
W_shaft = Shaft Weight (kg)
T = Torque (Nm)
F = Force (N)
D = Wheel Diameter (m)
η = Transmission Efficiency (dimensionless, between 0 and 1)
SF = Safety Factor (dimensionless)
Optimization of Magnetic Wheels
| Magnetic circuit Design Optimization: Enhancing torque density through design, such as adding weak magnetic components inside the magnetic ring to effectively strengthen external magnetic force, improving torque compared to similar products.
| Surface Treatment: Knurling can increase wheel roughness, enhancing magnetic wheel friction. We can add an external rubber sleeve if the magnetic wheels require higher friction during movement.
Tengye Standard Round Magnetic Wheels
| Part No. | D | d | W | b | h | Pull Force | Weight |
|---|---|---|---|---|---|---|---|
| TY-W-25 | 25 | 8 | 16 | 3 | 8.6 | 55 N | 0.054 kg |
| TY-W-32 | 32 | 10 | 18 | 4 | 11.1 | 80 N | 0.100 kg |
| TY-W-40 | 40 | 12 | 20 | 4 | 13.1 | 120 N | 0.200 kg |
| TY-W-50 | 50 | 16 | 25 | 5 | 17.3 | 200 N | 0.350 kg |
| TY-W-63 | 63 | 20 | 32 | 6 | 21.7 | 330 N | 0.700 kg |
| TY-W-80 | 80 | 25 | 40 | 8 | 26.7 | 630 N | 1.450 kg |
| TY-W-100 | 100 | 30 | 50 | 8 | 31.7 | 900 N | 2.800 kg |
| TY-W-125 | 125 | 40 | 62 | 12 | 42.1 | 1520 N | 5.350 kg |
| TY-W-160 | 160 | 50 | 80 | 14 | 52.6 | 2940 N | 11.40 kg |
Tengye Standard Arc Magnetic Wheels
| Part No. | R | L | W | H | W1 | H1 | R1 | M | W2 | L1 | Pull force* | ||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 0 mm | 3 mm | 5 mm | |||||||||||
| TY-R-5040 | 50 | 40 | 76 | 36.5 | 42 | 12.5 | 26 | M4 | 64 | 18 | 490 N | 230 N | 150 N |
| TY-R-5060 | 50 | 60 | 76 | 36.5 | 42 | 12.5 | 26 | M4 | 64 | 38 | 820 N | 400 N | 260 N |
| TY-R-8040 | 80 | 40 | 115 | 51 | 76 | 20 | 49 | M5 | 102 | 18 | 730 N | 400 N | 300 N |
| TY-R-8060 | 80 | 60 | 115 | 51 | 76 | 20 | 49 | M5 | 102 | 38 | 1250 N | 730 N | 540 N |
| TY-R-10040 | 100 | 40 | 152 | 62 | 100 | 26 | 64 | M5 | 138 | 18 | 850 N | 480 N | 340 N |
| TY-R-10060 | 100 | 60 | 152 | 62 | 100 | 26 | 64 | M5 | 138 | 38 | 1500 N | 900 N | 650 N |
| TY-R-12040 | 120 | 40 | 172 | 70 | 120 | 30 | 80 | M5 | 158 | 18 | 1000 N | 600 N | 420 N |
| TY-R-12060 | 120 | 60 | 172 | 70 | 120 | 30 | 80 | M5 | 158 | 38 | 1750 N | 1100 N | 800 N |
| TY-R-15040 | 150 | 40 | 200 | 77 | 142 | 31 | 104 | M6 | 186 | 18 | 1200 N | 750 N | 560 N |
| TY-R-15060 | 150 | 60 | 200 | 77 | 142 | 31 | 104 | M6 | 186 | 38 | 2100 N | 1350 N | 1050 N |
*Note: Pull strength is measured at distances of 0mm, 3mm, and 5mm from a 10mm steel plate.
All dimensions are in millimeters (mm).
Magnetic Wheels Manufacturer
At Tengye, we’re thrilled to be early participants in your new projects. Our passion for magnets extends from material selection and design optimization to providing magnetic solutions. We hope to bring our knowledge and experience to the forefront by actively engaging in your upcoming projects. Work with our magnet experts to get the right magnet solution.
Image Source: Cililun & Fzmag & Climbing-robots
