• industrial neodymium magnet china
          Empowering you with magnet solutions

          For tech companies who use neodymium magnets in their innovative products, our know-how in magnet engineering and manufacturing speeds up your project success.

          Permanent Magnets

          Find high-performance magnets for diverse applications, supported by our expert knowledge and dedication to quality.

          Magnetic Assemblies

          Discover custom-designed, high-performance assemblies for various applications, backed by our expertise and commitment to precision and reliability.

        • Magnets frequently come assembled with metal or plastic components. By offering these products together, we can streamline your process and save you valuable time.

          As a comprehensive magnet system solutions provider, we not only supply CNC precision machining parts, cast metals, and stamped metal parts but also specialize in designing and manufacturing plastic molds. 

          This extensive range of capabilities enhances our ability to support your product development needs more effectively.

          Metal Part Manufacturing
          Custom Metal Parts
          Custom Mold-Making
          Custom Plastic Parts
  • Contact

Stator Assembly: The Core of Efficient BLDC Motors

Stator assembly is a critical component of brushless direct current (BLDC) motors, responsible for their high efficiency, reliability, and compact design. As demand for electric vehicles, drones, and other advanced applications continues to grow, understanding the role of the stator winding in BLDC motors is essential. In this article, we will explore the stator assembly’s function, components, and how it contributes to the overall performance of BLDC motors.

What is a Stator Assembly?

A stator assembly is the stationary part of a BLDC motor that works in conjunction with the rotor to convert electrical energy into mechanical motion. The stator’s primary function is to generate a rotating magnetic field that interacts with the magnets (e.g. NdFeB magnets) on the rotor, inducing torque and causing it to spin. As a result, the stator assembly is crucial in determining the motor’s efficiency, torque, and speed capabilities.

stacked lamination
stator assembly
270201678282460 .pic
motor stator assembly

Components of a Stator Assembly

The stator winding assembly consists of several key components that work together to generate the required magnetic field:

  1. Stator Core: The stator core is made up of laminated steel sheets stacked together, providing a path for magnetic flux. The laminations reduce energy losses caused by eddy currents and improve the motor’s efficiency.
  2. Windings: Copper or aluminum wires are wound around the stator core to create a set of electromagnetic coils. These windings produce the magnetic field when current flows through them.
  3. Insulation: Insulation materials separate the windings from the stator core and protect them from short circuits, heat, and moisture.

Custom Stator Winding Assemblies for Specialized Applications

In some cases, custom stator assemblies may be required for specific applications or performance requirements. These specialized stator assemblies can be designed to meet unique torque, speed, and size specifications, ensuring optimal performance in demanding environments.

The stator assembly is a critical component of BLDC motors, responsible for generating the magnetic field that drives the rotor. By understanding the function, components, and impact on efficiency, manufacturers and users can make informed decisions when selecting or designing BLDC motors for various applications. With advances in materials and manufacturing techniques, the stator assembly will continue to play a pivotal role in the development of efficient and powerful BLDC motors for years to come.

Stator Assembly and BLDC Motor Efficiency

The design and assembly of the stator play a significant role in determining the efficiency of a BLDC motor. High-quality stator components and precise winding techniques minimize energy losses and improve overall motor performance. Factors that influence stator assembly efficiency include:

  1. Lamination Thickness: Thinner laminations reduce eddy current losses, resulting in higher efficiency.
  2. Winding Techniques: Different winding methods, such as concentrated or distributed windings, can affect the motor’s performance characteristics.
  3. Material Selection: The choice of materials for the stator core and windings can impact the motor’s efficiency and lifespan.

Tell us your project by filling out this inquiry form or send us an Email, we will get back to you within 24 hours.


Your information will be kept strictly confidential.
Jonah Jin

Jonah Jin
Managing Director

Every customer deserves to be treated professionally and responsively.